ZenithOwner.com
ZenithOwner.com Forum LinkZenithOwner.com Home ButtonZenithOwner.com Builder's ListZentihOwner.com DownloadsZenithOwner.com Contact
LEARN | BUILD | FLY
Zenith Cruzer

I bought these shelves at Sam's Club. My dad and I opened the boxes of parts and put them all on the shelves.

All the big stuff like wing and fuse skins are in my basement until needed.

Notice the floor is painted white and red? That's where I had my paint booth for my RANS S-6S.

 

 

Zenith Cruzer

Here's my dad deburring the holes in the rudder spar.

 

 

Zenith Cruzer

While he's deburring, I'm rounding all sharp edges.

We also built this nice solid and perfectly level 4' x 12' table!

 

 

Zenith Cruzer

Here's an example of how the edges are 90 degree angles. Sharp angles can develop into stress cracks.

 

 

Zenith Cruzer

Just a touch with the file is enough to slightly round the corners.

 

 

Zenith Cruzer

All the tabs on the ribs get rounded too.

 

 

Zenith Cruzer

See how sharp this corner is?

 

 

Zenith Cruzer

(bad cell phone photo) but you can see the sharp edge is removed.

 

 

Zenith Cruzer

Dad clecoing on the rudder ribs.

   

Home